FIG.03 · Confidential · 2024
Range-Extender Engine
Inline-3 1.0 L generator engine for a serial hybrid powertrain. Sub-22 kg dry, 35 kW continuous.
PowertrainHybridPackaging
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Specifications
DISPL.
998 cc
POWER
35 kW
MASS
21.8 kg
BSFC
238 g/kWh
Process
How it came together.
01
Brief & Constraints
Mapped functional requirements, packaging, load cases, and manufacturing process.
02
CAD & Analysis
Iterated geometry against FEA and tolerance stacks until margins were clean.
03
Build & Test
Prototyped, instrumented, and verified against the original spec sheet.
Next project
Harmonic Resonator